When used for fencing it can be screwed into timber or steel posts
Product handling on site
The packaging around Timber products is designed to protect it during
transport only. upon delivery the timber flooring and decking products should be
stored indoors where they can be protected from the elements. Do not store
outside using a protective covering such as a tarpaulin as condensation can
occur underneath, defeating the purpose of the covering. 13mm solid strip
flooring is delivered in strapped bundles. It is recommended that the bundles
are kept strapped until just before laying.
3. Timber Flooring
Properties of timber
Timber is hygroscopic - meaning it is capable of easily
absorbing and expelling moisture in response to local conditions. As timber
absorbs moisture it expands and as it expels moisture it contracts. As such,
factors such as relative humidity (atmospheric moisture), moisture ingress
(subfloor or other), direct sunlight, air conditioning and lack of adequate
ventilation can cause timber to expand or contract. Therefore, care must be
taken to correctly assess the suitability of the site prior to the installation
of timber flooring, as well as to maintain a suitable environment where the
timber floor has been installed. Solid timber floors may need to be acclimatised
to their new local environment before installation. It is important to allow
time for the timber to adapt to the above conditions.
Prior to Installation
Before installing a timber floor, ensure the site conditions are suitable. A
timber floor should only be installed in a weatherproof building. The project
should reach near completion before installation begins to avoid damaging the
newly fitted timber floor from heavy trade traffic. The roof should be complete,
all external doors and windows installed, the exterior cladding finished and wet
trades complete before a timber floor is installed. The storm water system must
be complete or effectively directed away from the subfloor.
Acclimatisation
Timber is a natural product that expands and contracts with seasonal changes and
is affected by the moisture content of the air. The moisture content of timber
is the percentage weight of water present in the timber compared to the weight
of the timber with all water removed. Moisture content varies with changes in
humidity and temperature in the surrounding air. It is important to remember
that small seasonal changes in timber flooring are considered normal and small
gaps that open up during dry periods are not considered a defect, as gaps will
close again during wetter periods.
To minimise the movement of a hardwood floor caused by swelling on moisture
uptake and shrinking on moisture loss, it is important to lay and fix a timber
floor that is close to the average moisture content of the environment in which
it is to be laid. This guide outlines the procedures required to assess the site
and acclimatise solid hardwood timber flooring for the best results. Site
climate assessment every site requires climate assessment prior to the
installation of a timber floor. It is important to know the long term relative
humidity (rh) for the area where the floor is to be installed. relative humidity
is the major influence determining whether solid timber flooring will absorb
moisture from the air and swell, or whether it will lose moisture and shrink. If
the moisture content of the timber floor is close to the average long term
relative humidity for the area then subsequent seasonal changes will be minimal.
however, if the long term relative humidity for the area is significantly
different to that of the timber flooring, seasonal changes in the moisture
content of the floor can create problems.
Solid hardwood timber flooring is kiln dried to approximately 9 to 14% moisture
content as per Australian Standard AS2796. See Figure 1.0 onsite relative
humidity is measured with a hygrometer. It is recommended that relative humidity
(rh) and temperature levels are recorded prior to and during installation. The
local site climate can be assessed using data from the Australian Bureau of
Meteorology website at www.bom.gov.au/climate/averages Approximate average
equilibrium moisture content (eMC) is provided for each climate in Australia.
eMC is the moisture content that timber will reach under set conditions of
relative humidity and temperature. Where seasonal variations are greater,
seasonal movement (shrinkage and swelling) can be expected to be greater. Areas
that experience high levels of seasonal variation require greater allowance for
floor expansion at the time of installation. The site should also be assessed
for adequate subfloor ventilation that is an important factor in reducing
expansion and cupping of hardwood timber flooring. Where humidity remains high
beneath a floor, the boards will absorb the moisture and expand. Important
issues about subfloors
1. Air vents should always remain unobstructed
2. Number of air vents and size should meet or exceed BCA requirements
3. Ground level below flooring should be well drained
4. The subfloor ground should be flat, level and clear of any debris. It is also
recommended that the ground below the subfloor be sealed with an impervious
membrane, such as 200 micron plastic or vapour barrier. The plastic should be
taped continuously with a 200mm overlap. As subfloor conditions can change, this
alone can greatly improve the performance of a timber floor in the future.
Internal micro climates The internal environment should also be assessed before
installation. Within a dwelling, a number of

Some of the information regarding acclimatisation has
been sourced from the FWPrDC document ‘Timber Flooring’ version one December
2005
climates may develop, causing areas of flooring to respond
differently within the same dwelling. These include large expanses of glass,
fireplaces, fridges, air conditioners, any appliances that vent warm air, the
aspect of the house and two-storey construction. All of these can have an effect
on the dimensional movement of the boards. When floors are exposed to direct sun
through large glassed areas, protection should be considered before, during and
after construction. evaporative coolers add moisture to the air and raise the
relative humidity, resulting in moisture contents in the flooring that are
higher than under ambient conditions. The likely movement of a floor after
installation should also be a consideration when assessing the site. Small
differences in moisture content between boards at the time of manufacture (5% is
allowed by Australian Standards) together with variable conditions within the
house (such as a west-facing room compared to a south-facing) will cause further
variation in board width. For this reason, it can be expected that small gaps
will occur at the edges of most boards, particularly during drier months. These
gap sizes may differ across the floor. In cases where shrinkage may occur after
installation, wider boards such as 130mm will result in larger gaps at board
edges when compared with narrower board widths (e.g. 85mm).
Air conditioning that does not have a humidity control
system, which is installed after a floor has been laid, may increase the size of
shrinkage gaps, as it changes the relatively humidity in the area. Some movement
occurs after laying timber floors as the timber adjusts to the climate. Although
some floor finishes may reduce moisture content changes, they will not prevent
this kind of movement. In cases where greater movement is expected after
installation, such as from seasonal changes, the use of wider boards or from air
conditioning installed after installation, particular care should be taken to
ensure that the flooring finish does not act as an adhesive by bonding a number
of boards together. With subsequent shrinking, wide gaps between groups of four
or five boards may occur, or boards may split. Installation moisture content and
acclimatisation Solid hardwood timber flooring is kiln dried to 9 to 14%
moisture content as per Australian Standard AS2796. Where the average supplied
moisture content of the flooring is near the expected average in-service
moisture content, acclimatisation of the hardwood boards is not necessary.
Where conditions are drier, such as inland areas or air
conditioned buildings, or where conditions are humid, such as in coastal areas
or elevated regions, flooring may need to be acclimatised on site.
Acclimatisation is the process of allowing partial equalisation of the moisture
content of the hardwood timber flooring when supplied, to the moisture content
of the surrounding environment in which the timber is to be installed. Note that
the rate of moisture uptake varies from species to species and must be monitored
on site for each individual site installation. Acclimatisation relies on each
individual board being exposed to the in-service atmosphere so packs must be
opened and restacked in a way that allows air to flow freely between each board.
Acclimatisation can only be effective in dry locations during dry periods or in
an air conditioned building if the air conditioning is operating at the time.
Acclimatisation is only complete when the moisture content of the timber
flooring is equal to the relative humidity (rh) in the environment. This usually
takes about 14 days for 19mm flooring, but the time may vary depending on the
species used and the weather conditions.
To check that the timber flooring has reached this point it
should be moisture tested with an appropriate timber moisture meter. This
reading can then be compared to the relative humidity (rh) using Table 1.1

13mm solid strip (overlay) flooring and Parquetry product
acclimatisation 13mm solid strip flooring and parquetry should be acclimatised
after the installation process has been completed. The flooring is left unsanded
until its moisture content is equal to the relative humidity (rh) in the
environment around it. This may take 7 - 14 days. In a dry in-service
environment this type of acclimatisation may lead to gapping between the boards.
If required, these gaps can be “trowel filled” using an appropriate timber
flooring putty. In a moist in-service environment this acclimatisation method
should be used with caution and extra expansion gaps will be required to take up
the expanding boards. Inspection of the site, the subfloor surface and
preparation
1. Conduct a visual inspection for signs of moisture possibly
resulting from pipe leaks, window seal leaks, bathroom/laundry overflow
problems, ceilings leaks or rising damp. Any signs of moisture ingress must be
remedied prior to installation.
2. The subfloor must be dry and free of contaminants
including but not limited to oil, paint, grease, dust, metal shavings, saw dust.
3. The subfloor is to be fully scraped with a wide blade
scraper to remove all cement render spoil, plasterboard setting residues and
mortar excess at the base of walls.
4. Make sure the concrete slab is flat with no more than
+/-3mm deviation in a 3 metre radius as per Australian Standard AS3600 - 2001:
Concrete structures. Deviations to the surface greater than 3mm over 3m are to
be filled with a self levelling compound following manufacturers’
recommendations, or ground down to conform to the aforementioned specification
for flatness. Note: When installing timber flooring over battens, unevenness in
the subfloor can be remedied through the use of packers or by planing down the
battens.
5. A concrete subfloor should be moisture tested in
accordance with AS1884 - 1985 to ensure the concrete subfloor has a moisture
content (MC) of less than 5.5%. If the MC is greater than 5.5%, a
moisture/vapour barrier must be applied as per the manufacturer’s
recommendations. It is also good practice to provide a 200 micron plastic
membrane (builders plastic) as a moisture/vapour barrier prior to installation
of your battens or plywood substrate. This can help minimise the risk of
moisture uptake into the timber flooring from the concrete slab after
installation. The plastic barrier should continue 75mm up the walls and all
joins should overlap by 200mm. Joins should then be sealed with duct tape. The
moisture/ vapour barrier should be installed according to manufacturers
instructions. ensure a compatible adhesive is used with the moisture/ vapour
barrier.
6. Timber substrates such as particleboard, plywood or
existing timber floors should be sanded to create a clean flat surface.
7. If installing timber flooring over bearers and joists or a
platform floor it is particularly important to maintain adequate sub-floor
ventilation. If the area underneath the timber flooring is consistently damp
(high humidity) this can adversely affect the timber flooring and lead to
increased expansion and/or cupping. Subfloor ventilation should at a minimum
conform to the Building Code of Australia, although in areas of high humidity or
where increased exposure to moisture is apparent it is good practice to increase
the surface area of the vents and/or install fans to increase air circulation
under the floor. Subfloor vents should always allow for cross ventilation of the
subfloor and must not be placed on only one side of a dwelling.
Installation
It is the installer’s responsibility to check all material for faults or
defects prior to installation. Material which is deemed faulty by a
representative will be replaced free of charge. Costs associated with the
replacement of any faulty boards after they have been installed will not be
accepted by Timber Flooring. Boards need to be mixed on the floor
according to colour and feature. This is at the discretion of the installer and
Timber Flooring does not accept any responsibility for the way the boards are
laid in relation to colour and feature. Expansion gaps (control joints)
expansion gaps and perimeter fixings should be planned before commencing the
job. expansion gaps are a requirement of timber flooring. Due to the hygroscopic
nature of timber the flooring will expand and contract with changes in moisture
content. The allowance of expansion gaps at the perimeter walls and around
obstructions will allow the floor to move as required. Insufficient expansion
gaps can result in buckling and deformation of the flooring. Timber
Flooring recommends a minimum expansion gap at all perimeter walls and
obstructions of 12mm. For domestic applications floor widths over 6m will
require an intermediate expansion joint as per Australian Standard AS1684. Where
extra allowance for expansion is required (e.g. moist locations), cramping
pressure needs to be considered. Alternatively, a series of smaller expansion
gaps every 800mm to 1000mm can be used to provide equivalent spacing. If cork
expansion joints are used, the cork should be approximately 2mm above the floor
surface when installed. This will be removed during the sanding process.
however, cork to the perimeter should be installed level with the timber
surface. expansion gaps can be readily increased by under cutting plasterboard
walls or through the use of thicker skirtings or beading. overall, the greater
the expansion allowed while installing, the better. expansion joints are best
placed at doorways or in line with internal walls. expansion joints help to
break large floors into smaller sections thereby maximising total expansion gaps
(refer Diagram 1.0).

Specialty Applications
For specialty applications, such as sports floors and some
commercial applications, additional expansion gaps may be required and should be
assessed on a site by site basis. For installation of commercial and industrial
floors please refer to the document from the National Association of Forest
Industries (NAFI): Timber Floors – Commercial and Industrial dated 2005. visit
the NAFI website at www.nafi.com.au for a copy of this document. Acoustic
systems There are a variety of acoustic systems available on the market today.
Timber Flooring recommends rv4 acoustic underlay. rv-4 is well
suited to reducing the noise of foot traffic in multi-level apartments and
exceeds the BCA requirement of lnw+C of 62 for acoustic underlays for solid
timber flooring. The product system is deemed to comply in accordance with ISo
140.6 and 140.8 as defined in AS ISo 717.2 - 2004.
19mm Solid Strip Flooring Installation
Subfloor preparation
Ensure subfloor preparation recommendations are followed as
this guide. Battens or plywood Battens may be used to compensate for minor
fluctuations in concrete level. For secret nailing, use 19mm battens and for top
nailing use battens that are at least 35mm thick. lay battens 450mm apart on the
plastic membrane at right angles to the direction of the new floor. Adjust
levels with plywood or masonite packing and use masonry anchors to attach
battens to the slab.
For the best result, it is recommended to use kiln dried
hardwood battens to give the highest possible nail hold.
An alternative method is to fix underply plywood
sheeting (recommended minimum thickness of 15mm or greater) to the concrete slab
after first laying a polyethylene membrane (minimum 200 micron). For this
application top nailing is not suitable.
Bearers & Joists
Existing joists should be inspected for structural soundness
prior to installation of new timber flooring. ensure there is sufficient
subfloor ventilation and clearance between the ground and flooring. The subfloor
ventilation and clearance should meet or exceed BCA requirements. Air should
circulate below the new floor from all four sides of the house. The level of the
floor frame must be suitable for the installation of the strip flooring,
ascertaining the suitability is the responsibility of the builder or floor
contractor. A number of alternative methods exist to assess the floor frame. The
method most commonly used is to place a straight edge of a minimum of 3 metres
on top of the joists and assess the various high and low members. The joists can
be planed down if too high or packed if too low. Care must be taken to ensure
that the joists are not reduced in sectional size below that required under
AS1684. This same structural requirement prevails in cases where the joists are
“crippled” ie cut through over a support to reduce the bow in the timber.
Existing timber flooring
When laying a 19mm solid strip floor over existing timber floors make sure
the existing boards are sound and not warped or cupped. Sand for an even surface
if necessary. If the existing boards are very uneven, remove the entire floor
and lay the new boards directly over the joists. The new 19mm solid strip
floorboards may be glued using a polyurethane flooring adhesive and nailed at
90˚ to the existing boards. To run the new timber floor boards in the same
direction as the current timber floor boards, a plywood layer is required
between the new and existing floor boards
Laying the boards Sort the timber into two stacks: one of
similar- length boards and one of varying lengths. Start by laying the varying
lengths, longest first, in a triangle or “rack” from one corner. lay the first
board with its groove towards the wall and leave a 12mm expansion gap all round
the room between the floor and the wall (not the skirting, if any). This gap
will be covered by the skirting. retain the existing skirting if the new board
can slide under it. If not, remove the skirting. Continue each row by laying the
similar-length boards in each row, adding and cutting short lengths to finish
the row (still leaving a 12mm gap). There must be at least 450mm distance
between butt joints in adjacent rows. refer Diagram 1.0 on the previous page.
Distribute end-joints evenly Plain end boards must be joined on a joist. This is
not necessary with end matched boards. Make sure all joints are distributed
evenly and do not cluster in any one section of the floor. Push end matched
boards together before using a tapping block to avoid damage to the tongues.
Nailing the boards
When the boards have acclimatised correctly, secret-nail them permanently to the
joists or battens with a secret-nailing gun, or cramp them and top-nail with a
traditional hammer or standard nail-gun. A secret-nailing gun will “kick” the
boards together at the same time as it drives the nail in at 45˚. When
installing over an existing floor or on a plywood base also use a polyurethane
flooring adhesive as per manufacturer’s instructions. If nailing into plywood,
nailing should be on every joist or at 450mm centres and alternate to the bead
of polyurethane flooring adhesive, as per manufacturers instructions, between
nail centres. If top-nailing the floor directly onto joists, attach floor-cramps
to a few joists to lever the strips together evenly across the room.
Floor-cramps may be hired from a reputable tool hire firm. Cramp nine or ten
boards at one time - do not cramp two or three strips together as this may set
up excessive strains in the floor causing over-cramping.
Recommended nails As a minimum requirement for secret-nailing
use 45mm-long Powernail cleats - or equivalent size nail/staple as specified in
AS1684. For machine driven top-nailing use 2.2 to 2.5mm finish-heads, 45mm long
(2.5 times the timber thickness), 2 per joist. Scribe and cut the last board to
the profile of the wall and tighten up by hand, or lever with a chisel. Sanding
and finishing There are many different types of finishes available ranging from
oils through to water based polyurethanes. Choose the best finish to suit the
functional and aesthetic requirements of the job. At all times it is important
that the manufacturer’s instructions are followed carefully. Do not use a
product that will bond several boards together. This can create unsightly gaps
as the boards expand and contract in groups, creating large gaps every four to
six boards. Always check with the finishing product manufacturer to ensure that
this is not a problem. Allow a curing period as per manufacturer’s instructions
after completing the fixing of the floor before sanding, to allow the glue time
to set.
The use of a professional sander and finisher to complete the
sanding and finish stage of the job is recommended. Refer to AS4786 for sanding
and finishing of timber floors. note: Curing periods can vary between adhesive
products so ensure manufacturer’s instructions are followed. Framing the floor
The finishing touches Don’t forget the finishing touches on your new timber
floor. You will need to cover the 12mm expansion gap left between the wall and
the floorboards. This can be covered with an appropriate skirting which should
be nailed to the wall and not fixed to the floor. If you install your timber
flooring with existing skirtings in place use a fillet mould or bead to cover
the gap, fixed to the skirting and not the floor.
Secret fixing 19mm wide boards
The following procedure is for secret fixing 108mm and 130mm
19mm solid strip flooring by using a combination of flooring cleats and full
trowel adhesive to attach the hardwood flooring to a solid sheet subfloor. This
procedure should be used as a guideline for wide board secret fixing. Secret
fixing wide board flooring requires skilled tradespeople, who understand the
potential hazards of incorrect installation, and should not be undertaken by
novice flooring installers. Acclimatisation Correct acclimatisation is critical
for a successful installation. Knowledge of site conditions, both currently and
in the future, are important for secret fixing wide flooring satisfactorily. For
the best results secret fixing of wide boards should be undertaken where the
seasonal moisture content change is limited to a 4% point swing, for example 9%
- 13%. onsite testing and research into the anticipated moisture swings should
be undertaken to confirm that the site is suitable.
Subfloor
The following subfloors are suitable for secret fixing wide
board flooring:
19mm (or greater) particleboard flooring
The plywood or particleboard subfloor must have a moisture content that is
within 2% of the acclimatised timber flooring being installed. note that secret
fixing wide board flooring directly to floor joists is not recommended. Subfloor
requirements Plywood/particleboard on bearers and joist system As per normal
installation it is important to ensure adequate cross-flow ventilation in the
area below the flooring. observe the following recommendations:
1. Air vents should always remain unobstructed.
2. The number of air vents and size should exceed BCA requirements.
3. The ground level below the flooring should be flat, well drained and
clear of any debris.
4. The subfloor ground must be dry at the time of installation and should
remain dry. It is also recommended that the ground below the subfloor be covered
with an impervious membrane, such as 200 micron plastic. The plastic should be
taped with a 200mm overlap. As subfloor conditions can change, this alone can
greatly improve the performance of a timber floor in the future. Plywood fixed
to concrete ensure the concrete slab is flat with no more than +/- 3mm deviation
in 3 metres as per Australian Standard AS3600 - 2001: Concrete structures. A
self-levelling compound can be used to level any variations. The moisture
content of the slab must be 5.5% or below. If the moisture content of a new slab
is too high, installation of the floor will need to wait until moisture content
decreases to 5.5% or less. lay a 200 micron plastic membrane over the whole area
and continue up the walls 75mm (to be trimmed later). overlap joins by 200mm and
seal the entire join with duct tape. Plywood is then fixed on top of the plastic
membrane as outlined in the Plywood handbook or www.plywood.com.au
Installation procedure
Laying the boards
Sort the timber into two stacks: one of similar- length boards and one of
varying lengths. Start by laying the varying lengths, longest first, in a
triangle or “rack” from one corner. lay the first board with its groove towards
the wall and leave a 12mm expansion gap all round the room between the floor and
the wall (not the skirting, if any). This gap will be covered by the skirting.
Retain existing skirting if the new board can slide under it.
If not, remove the skirting. Continue each row by laying the similar-length
boards in each row, adding and cutting short lengths to finish the row (still
leaving a 12mm gap). There must be at least 450mm distance between butt joints
in adjacent rows.
1. using a 5mm v notched trowel, fully trowel out a workable
area (approximately 3-5m2 ) of polyurethane flooring adhesive, as per
manufacturers instructions, onto the subfloor. A workable area is governed by
the conditions that you are working in. The adhesive should not dry or “skin
over” before adhesion occurs.
2. Place boards onto the adhesive with minimal disturbance to
the glue.
3. Secret nail floor boards permanently to the subfloor with a
Powernail secret-nailing gun (Powernail 445, 45r).
4. use 38mm Powercleats when fixing to 15mm plywood and 44mm
Powercleats for 19mm particleboard or plywood.The secret-nailing gun will “kick”
the boards together at the same time as it drives the nail in at 45 degrees.
5. Secret nail at 250mm to 300mm centres into the subfloor and
no further away than 50mm from an end joint.

Limitations excessive swings in humidity and subsequently
higher movement in moisture content will result in larger gaps or cupping in the
floor - see Table 2.0 over the page for what can be expected as the variation
becomes larger. Key points for successful secret fixing installation of wide
boards
Concrete floors that are not suspended should have a polyethylene
waterproof membrane underneath to prevent rising damp. If this is not present or
you have concerns with varying moisture in the slab, you should use a moisture/
vapour barrier as per the manufacturer’s instructions. ensure a compatible
adhesive is used with the moisture/vapour barrier. Plywood The subfloor must be
level sanded prior to parquetry installation. This will remove any other
surface irregularities, such as edge swelling at joints.
Setting out
Find the centre of the room and strike chalk lines parallel to
the walls. See Diagram 2.0. ensure that the lines intersect at right angles. If
the room is not square, find the centre point of the room by snapping a chalk
line at the centre of a and b as well as c and d (see Diagram 2.1). Measure
right angle triangle 3 (900mm) and 4 (1200mm) and 5 (1500mm). Check the length
of 5. If 5 is not the correct length adjust line c and d until correct. This is
very important for correct placement of the pattern.

lay off the parquetry to the perimeter and
leave even cutting on all sides.
leave a 12mm expansion gap at the perimeter.
If a border is to be laid, snap chalk lines the width of the border plus
12mm from the perimeter. Do not glue past this line when laying the body of the
floor. Where the parquetry blocks extend past the glue area place the whole
block (without extra glue) and trim later as described below.
24 hours after laying re-mark the border lines and setting the saw depth to
the thickness of the block, cut out the border. lay the border leaving a 12mm
expansion gap.

Laying the product Pour a quantity of recommended parquetry
flooring adhesive onto the floor at the centre of the room and using a parquetry
spreader vigorously comb onto the floor leaving ridges of adhesive the full
depth of the spreader teeth (Figure 1). Sufficient adhesive for one square metre
should be spread at a time. Select a number of parquetry blocks from various
boxes (to ensure blocks are mixed) and lay into the spread adhesive. ensure the
block has made good contact with the adhesive by sliding it into place. Keep the
edge of the panel exactly to the chalk lines and continue laying blocks in the
sequence shown keeping them tightly together (Figure 2). regularly tap the
parquetry in the adhesive bed with a rubber mallet or timber block (Figure 3).
Continue until the whole room is covered. Cut the last blocks with a handsaw or
small circular saw leaving 12mm clearance from the walls. This expansion space
can be covered later by skirting boards, beading or quarter round. At doorways
the parquetry can be cut neatly to door jambs and architraves. Where parquetry
meets adjoining solid floors such as stone or concrete, the expansion gap should
be filled with a strip of cork or covered by a fillet moulding.
Important points to remember
Timber Flooring
recommends a professional installer to install products.
read all instructions before starting and take the time to plan the job
properly.
remember that ’s timber flooring must not be laid over a concrete slab
which has a moisture content greater than 5.5%.
ensure that the subfloor is flat (+/- 3mm over a 3m radius as per
Australian Standard AS3600 – 2001: Concrete structures.), clean and dry.
If possible, lay boards before fixing skirting.
Ttimber flooring is not recommended for wet areas such as laundries or
bathrooms
If there are any problems before or during the laying of a timber floor,
SToP and do not continue laying. Contact Timber Flooring immediately for
further advice on 1800 818 317 or timberspec@.com.au.
laying hardwood timber flooring requires skills in carpentry and specialist
knowledge. only those who are competent in this area should attempt to undertake
a floor installation. For the best result, Timber Flooring recommends that a
professional flooring contractor be engaged to undertake the project. With the
abundance of various different primers, levelling compounds, sealers and
adhesives on the market, the following points should be considered and applied.
Always follow the manufacturer’s guidelines.
Always use compatible products. Manufacturers often have recommended
“systems” that guarantee compatibility. 4.5 accessories available from timber
Flooring Timber stocks a range of accessories to assist with timber flooring
installation. Please contact your local 5 Star Timber office for stock
availability and recommendations on products to suit your installation
requirements.
Some of the products stocked by Timber state offices include:
1. Abrasives
2. Adhesives
3. Coatings
4. Fixing Tools
5. Flooring putty and wood fillers
6. levellers and sealers
7. Moisture Barriers
8. Nails guns and cleats - A range of nail guns and cleats such as Powernail
445, 45r, 50MA
9. Plywood - Plywood underply
10. Scotias and Trims - Prefinished, species- matched hardwood scotias and
aluminium trims available in silver, bronze and champagne
11. underlay - rv-4 acoustically rated polyurethane underlay
Stringybark 13mm solid strip flooring
Post installation care and maintenance
The surface of the floor should be kept as free as possible of grit and
other abrasive material. It is recommended that dirt-trapping mats be used at
all external doorways as they can significantly reduce the amount of stones,
grit and sand entering the area.
Sweep or vacuum your floor regularly to remove dirt and grit. Sweep using
an electrostatic mop.
Floors should be damp mopped, with a well wrung out mop, to remove dust.
Never wet mop or steam mop a timber floor. Adding a ph neutral floor cleaner can
help remove more stubborn dirt or grease.
Felt protectors should always be fixed under furniture to prevent
scratching.
Monitor the climatic conditions. In cases of extreme climatic conditions it
may be necessary to increase humidity using a humidifier, or decrease humidity
using an air conditioner. This is especially relevant during periods of
non-habitation when there is little or no air circulation within a property.
This can lead to magnified levels of relative humidity and or temperature,
causing the floor boards to expand and in some cases distort. If the residence
is expected to be uninhabited for extended periods, care should be taken to
control the climate with the use of air conditioning and/or humidity controls.
Timber floors must be protected from direct sunlight with appropriate
window treatments. Failure to do so may result in localised cupping and or
checking of the timber.
4. Decking
Introduction
This guide outlines the installation of timber decking onto
bearers and joists. To ensure regulations are met for post sizes, stress grades,
bearers and joists spans and other structural elements pertaining to building a
deck refer to Australian Standards AS1684: residential Timber-Framed
Construction and AS1720: Timber Structures - Design Methods. All building codes
and Australian Standards need to be adhered to when building a deck. Check with
a licensed builder, architect or engineer before building a deck. Building a
deck in bush-fire prone areas may require adherence to Australian Standard
AS3959: Construction of Buildings in Bush Fire Prone Areas. Check with the local
council about relevant regulations. Detailed plans, as well as development and
building approvals may be required depending on the scope of the deck.
Decking is seasoned to the moisture requirements of Australian Standard AS2796
(i.e. hardwood 10% to 15%). Traditional indoor tongue and groove flooring must
not be used for weather exposed decks.
Prior to
Installation
Preparation for building a deck is important. Determine the
dimensions of the deck and note the position of features such as stairs, drains,
and gas pipes – these will need to be marked up before any work begins. ensure
the ground is clear and weed control is undertaken prior to installing the deck.
land preparation is required by laying drainage to avoid build up of water
underneath the deck. unobstructed air flow is required below the deck. Add vents
at various locations for decks with limited ventilation. ensure the bearers and
joists are built to the relevant Australian Standards and all council and
Building Codes Australia requirements are met prior to installation.
Joist span recommendations
residential Installation - a 407mm centre to centre joist span
Commercial installation - a 305mm centre to centre joist span
45˚ angles installation - 305mm centre to centre joist span
Installingdecking
Decking may be left to weather or coated and sealed. When applying coatings
or sealants ensure manufacturers instructions are followed. To compensate for
expansion, decking boards must be properly spaced during installation. For
decking boards up to 86mm use a spacer approximately 3mm thick to ensure that
the decking boards are spaced with 3mm gaps. Allow a minimum 5mm gap between
boards for decking boards over 86mm. When fixing joints stagger the joints so
they do not sit on adjoining joists to avoid joists splitting. Make sure that
all joins in the decking boards sit over a joist (Diagram 3.0). To obtain a
tight fit on the joints a slight undercut will assist with the boards sitting
flush (Diagram 4.0 over the page). Pre-drill nail holes (80% of nail diameter)
into

the decking board to avoid splitting. Nails must be kept 12mm
from edges and ends of boards (Diagram 4.0). Nails must be driven flush with
surface (not punched). each decking board should be nailed to each joist with
two nails as required by Australian Standard AS 1684 for required fixings for
domestic decking. Alternatively, proprietary fixings may be used in accordance
with manufacturer’s instructions. only hot dipped galvanised or stainless steel
(not plain steel or zinc plated) nails should be used to fix decking to joists.
Stainless steel or silicon bronze fixings are recommended for decks built within
1m of water such as pools, ponds etc. At intermediate fixings, nails should
either be offset or driven at slightly opposing angles (Diagram 5.0).

Decking care and maintenance
In order to keep a hardwood timber deck looking its best, it
must be kept clean and well maintained. It is a good idea to inspect a hardwood
timber deck at least annually to ensure that it is in good condition. The deck
must be regularly maintained as it may become discoloured or affected by
moisture and weather. Inspect the deck to replace loose boards and protruding
nails or screws. Any loose or damaged boards should be resecured or replaced,
loose nails hammered back in or screws refixed. To clean the deck, sweep off any
loose dirt or garden residue and then clean the deck with a specialised deck
cleaning product. It is important to not only remove dirt, but any algae or moss
that may be growing on the deck. After the cleaning has been completed, lightly
sand the deck in the direction of the timber. This will remove any splinters and
damage to the timber. once cleaned, reseal the deck with a stain, oil, paint or
varnish, depending on aesthetic preference.
Before the decking finish is applied, ensure that drop cloths
are used on areas around the deck that need protection such as plants and
furniture. Drying times are dependent on the type of finish that is used so
check manufacturer’s recommendations before walking on the newly finished deck.
More than one coat may need to be applied. Apply and re-apply decking finish as
per manufacturer’s recommendations. Manufacturers may recommend that the decking
finish needs to be re-applied more than once a year. After a new timber deck has
been built, or an existing deck repaired, it must be thoroughly swept and
cleaned to remove metal filings from drilling, nailing or other construction
that may cause black spots on the hardwood deck when exposed to the elements. If
the deck has turned grey from natural weathering or is discoloured due to metal
filings or other construction materials, a solution of oxalic acid crystals
mixed with water, a light sanding and a new coat of decking finish may help
bring it back to its natural beauty. use with care and follow the manufacturer’s
instructions carefully.
5. Safe work practices
All standards set by Work Safety Australia must be followed
when installing a timber floor or deck. The following work practices should be
used when working with timber:
Work areas must be clean. Sawing, sanding and routing equipment should be
fitted with dust extractors. Dust levels should be below standards set by Work
Safety Australia for wood dust.
When machining timber respiratory protection, gloves, clothing, hearing and
eye protection should be worn.
After handling timber, wash skin thoroughly with mild soap and regularly
wash clothing.
Before handling, storing, or using kiln dried timber, it is essential that
you read the Timber brochure “What you Should know about Kiln Dried Flooring”
visit www.timberflooring.com.au to download this brochure.
When using adhesives, coatings and other voC’s ensure that manufacturer’s
recommendations are followed.
6. Disposal of offcuts and waste
For any treated timber, do not burn offcuts or sawdust.
Preservative treated offcuts and sawdust should be disposed of by approved local
authority methods.
Disclaimer
The information provided herein is for guidance purposes only.
Any installation should be undertaken by an appropriately qualified and
experienced tradesperson. 5 Star Timbers retains the right to change
specification without notice in accordance with its policy of continued product
development.5 Star Timber will not accept any liability arising from use of the
installation procedure that is not in accordance with recommended instructions
and guidelines.